Zero recalls 2023 DSR/X motorcycles over wrong fasteners that can cause loss of drive power
The motor controller may have been built with incorrect fasteners, which can raise resistance in a connection and cut drive power, increasing the risk of a crash.
What to do
Dealers will replace the controller for free. Owners may call Zero customer service at 1-888-841-8085 and refer to recall number SV-RCL-025-021.
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Recall details
- Product
- Zero Dsr/X 2023
- Company
- Zero Motorcycles Inc.
- Hazard
- A loss of drive power increases the risk of a crash.
- Units
- 7 vehicles
- Owner notification
- January 19, 2026
- Reported to NHTSA
- December 2, 2025
- Identifiers
- NHTSA campaign number: 25V834000
- Manufacturer campaign number: SV-RCL-025-021
- Model years: 2023
The headline, summary and steps above are written in plain English from the official notice below. Identifiers are copied exactly as the agency published them. Always check the official notice before you act.
Official notice
The notice's own wording from NHTSA.
- Component
- ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION MOTOR:CONTROLLER
- Defect
- Zero Motorcycles Inc. (Zero) is recalling certain 2023 DSR/X motorcycles. The motor controller may have been built with incorrect fasteners, causing higher resistance at the busbar joint and a loss of drive power.
- Consequence
- A loss of drive power increases the risk of a crash.
- Corrective action
- Dealers will replace the controller, free of charge. Owner notification letters were mailed January 19, 2026. Owners may contact Zero customer service at 1-888-841-8085. Zero's number for this recall is SV-RCL-025-021. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning December 19, 2025.
Related recalls
Zero recalls 2024–2025 DSR/X, DS, DSR and DSRP motorcycles over front brake hose that may twist and leak
The front brake hose on these motorcycles may be twisted and become damaged, which can leak brake fluid and cut brake pressure, making it harder to stop and raising the risk of a crash.
Zero Motorcycles Inc. · 118 vehicles